ASI PDQ LaserWash 360+ 100% Commissioning Checklist
Site Information
Pump Stand
YesNoN/A
- Pump stand is properly leveled (catch tray under manifold drains properly)
- Rotation checked on HP pump
- Rotation checked on LP pump
- HP pump pressure set to 1000 PSI
- LP pump pressure set to 200 PSI while operating fluid 1
- Water saver (HP washdown gun) set to 600 PSI
- Stand wiped down and metal shavings removed from electrical enclosure
- Wiring is neat and tidy
- HP washdown timing set correctly and working properly
- Re-torqued all hose clamps and verified no leaks after test washes
- Start up date & store number written inside door
- All cable grips are tightened properly
- Remote holder mounted to pump stand with remote
- Re-torqued all high voltage feeds and terminals (HPP, LPP & transformer)
- Check HP hoses for crossovers/rubbing
Bay Box
YesNoN/A
- 2 shearbolts left inside of bay box
- Maintenance port installed
- Ethernet cables labeled
- Start up date & store number written in enclosure
- Box is cleaned of metal shavings & all channels installed
- Wiring is neat and tidy
- Bay & outside temp sensors installed
E-Chain
YesNoN/A
- 2X E-chain support rollers installed
- Hose clamps re-torqued and verified no leaks
- All hoses are properly zip tied & secured on both ends
- Bulkhead bolts properly fastened
- Grounding straps installed
- HP supply hose wrapped & not wearing on LP hoses
Bridge
YesNoN/A
- Checked nozzle orientation, all nozzles are clear
- Spray arch tension properly torqued - arch should fall to resting position after impact
- Back up ultra-sonics adjusted to 12 inches off center line
- Analog prox sensor set properly (2020 Model) (Config 6)
- Machine travels to maximum extents without impact
- Front and rear covers are closed and fastened
- While performing test washes spray arch maintains proper distance from vehicle - 16"
- Spray arch clearance above 7FT min
- Shear-bolt tightened to 20FT-LBS
- Truck bolts tight
- 3X foamer media changed to scotchbrite pad
- Machine & trolly wiped/cleaned
- Raised ASI sticker on machine bridge cover
- Cord grips on electrical cabinet tightened
- Lock down air regulators
- Check bridge belt tension
- Gap all 4 directional proxes
- Check arch impact sensor and verify arch returns to home
Signs
YesNoN/A
- Entrance sign properly displaying X & arrow
- All sign channels on bay sign working properly
- Speaker working properly on bay sign
- All sign channels on confirmation sign working properly
- CDT sign set for correct time & working properly
Blowers
YesNoN/A
- Blowers rotation checked
- Maximum run time set and tested
- Early shut-down tested
- CDT matches blower timing
- Check blowers clearance over 7 FT
- Raised ASI sticker installed on bridge cover
Underbody
YesNoN/A
- Nozzle orientation correct and nozzles clear
- Anchors cut
- HP hoses securely fastened and not chafing
- Start/stop timing adjusted properly for bay
RO Unit
YesNoN/A
- RO unit pre-filter replaced
- RO unit working properly and producing more reject than RO (1.5-1)
- Verified no leaks
- Check TDS
RO Tank
YesNoN/A
- Valve open and verified no leaks
- Fill float set at high level
- Low level float installed and will intercept machine
Offboard Tank
YesNoN/A
- Valve open and verified no leaks
- Fill float set at mid level
- Low level float installed and will intercept pump
Car Wash Doors
YesNoN/A
- Entrance door able to be opened/closed from remote
- Exit door able to be opened/closed from remote
- PDQ enter door eyes working properly and reading at 3 or higher
- PDQ exit door eyes working properly and reading at 3 or higher
- Weather stripping installed
Entry System
YesNoN/A
- Breaker labeled
- Operating schedule set to match store hours
- Decals are correct
- Code wash vended from each package
- App tested
- RFID tested
- Credit tested
- Stacked wash tested
- Pushing in E-stop disables entry system
- Correct coin dispenser wheel installed & configured
Programming
YesNoN/A
- Maintenance alerts loaded
- Users loaded
- Installed options set correctly
- Door settings set correctly & temperature control enabled (50> shuts doors)
- Bay configuration set (config 12)
- Side sonics offsets loaded
- Arch buffer set appropriately (between 400-450)
- Maximum login time set (in advanced user settings)
- 3X foam disabled over open beds (in dryer settings)
- Site info & installed date entered
- Network set correctly and machine able to be remotely monitored
- Abort & recovery settings set (maximum impacts 2)
Ancillary
YesNoN/A
- Air compressor auto drain installed
- Clearance bar installed at proper height
- Vacuum tested (if applicable)
Testing
YesNoN/A
- Minimum 18 test washes completed
- Real world test with code until no issues of #1 wash
- Real world test with code until no issues of #2 wash
- Real world test with code until no issues of #3 wash
- Real world test with code until no issues of #4 wash
- Real world test with code until no issues of #5 wash
Pictures Uploaded to Monday App
YesNoN/A
- Bay entrance (outside with entry system)
- Bay entrance (inbay perspective)
- Clearance Structure
- Blowers
- Bay exit view
- Vacuums
- Compressor
- Pump stand
- RO Unit